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This is my ‘short’ guide to the SVA regulations. It is not intended as a substitute for the real thing. To save space I have not included sections that apply to other vehicles.

1.      Anti-theft Device

2.      Defrosting/Demisting

3.      Windscreen Wipers and Washers

4.      Seats and Anchorages

5.      Seat Belts and Anchorages

6.      Interior Fittings

7.      Radio Interference Suppression

8.      Glazing

9.1    Lighting/Signalling (obligatory)

9.2    Lighting/Signalling (optional)

10.    Mirrors

11.    Tyres

12.    Doors Latches Hinges

13.    Exterior Projections

14.    Protective Steering

15.1 Vehicle Design and Construction – Chassis Suspension Steering

15.2 Vehicle Design and Construction – Fuel/Electrical Systems

16.1  Brakes – Braking Systems

16.2  Brakes – Service Brake Control/Mechanical Components

16.3  Brakes – Parking Brake Control/Mechanical Components

16.4  Brakes – Hydraulic and Vacuum Systems

16.5  Brakes – Brake Performance

17     Noise

18     Exhaust Emissions (Spark Ignition)

19     Exhaust Emissions (Diesel)

20     Speedometer

21     Design Weight

22     Manufacturers Plate

 1.      Anti-theft Device

 In addition to the normal ‘ignition’ switch the vehicle must be permanently fitted with an anti-theft device that can be activated to prevent the vehicle being driven or moved under its own power.

 2.      Defrosting/Demisting

 The vehicle must be fitted with a system/systems capable of defrosting and demisting the windscreen to allow the driver an adequate view of the road in front and forward of the nearside and offside of the vehicle.

 3.      Windscreen Wipers and Washers

 Windscreen wipers must move automatically over an area of the windscreen sufficient to give the driver an adequate view of the road in front and forward of the nearside and offside of the vehicle.

Each wiper must have one or more sweep frequencies. One frequency must be at least 45 cycles per minute.

Wipers must, when switched off, return automatically to rest at a position at or beyond the edge of the swept area.

The windscreen washer system must have a minimum capacity of 1 litre. It should provide enough liquid to clear the windscreen in conjunction with the wipers.

 4.      Seats and Anchorages

 Seats must be secured firmly to the chassis or other load bearing part of the vehicle structure.

Seat adjustment systems should have a locking system that operates in all adjustment positions.

 5.      Seat Belts and Anchorages

 (a) Each seat should be fitted with the required number of seat belt anchorage points.

e.g.    Driver 3

          Passenger 3

 (b) Seat belt anchorage points must be of adequate strength to withstand the load likely to be imposed by the torso in the event of a frontal impact.

 (c) Each seat requiring a seat belt must be fitted with a belt of the appropriate type e.g. ‘E’ or ‘e’ marked.

 (d) Each seat belt must be fixed with a fixing of adequate strength and it must be capable of being separated from the anchorage without causing damage to the anchorage.

 (e) The seat belt must be capable of restraining the occupant with the lap belt passing over the pelvic region and the shoulder straps being positioned so that they do not slip off the shoulder of the occupant.

 (f) The height of the effective upper anchorage position must be 450mm above the reference point (see diagram).

 6.      Interior Fittings

 The interior surfaces should not include any fittings or features which have any dangerous roughness or ‘sharp edges’ that are likely to be contacted by the occupants.

  • A sharp edge means having a radius of curvature of less than 2.5mm
  • This does not apply to the pedals
  • The instrument panel lower edge must be rounded to a radius of not less than 19mm (5mm if covered with a non-rigid material) See this diagram for an explanation of what is tested below the instrument panel.
  • The handbrake control and gear lever must not have a radius of curvature of less than 3.2mm
  • There is an ‘exempt’ area in which projections are allowed. (see diagram)

7.      Radio Interference Suppression

 The HT ignition system should be fitted with radio interference suppression equipment.

 8.      Glazing

 The driver should have a full unobstructed view of the road to the front and forward of the nearside and offside of the vehicle. The lower edge of the forward field of view must not be above the ‘windscreen horizontal plane’

  • Side Screens, windscreens and windows should be securely attached to the vehicle.
  • All windscreens and windows on either side of the drivers seat (other than side screens) must be made of safety glass to a recognised standard (‘e’ or ‘E’ marked)
  • Opacity of windows must allow a visual transmission for light of not less than 70%

 9.1    Lighting/Signalling (obligatory)

 (a) The vehicle must not show a red light to the front or a light other than red to the rear except for indicators, reversing lamp or registration plate lamp.

(b) All lamps must comply with the specifications given in Annexe 1

NOTE – lateral position is measured from the extreme outer edge of the vehicle to the edge of the illuminated area

 9.2    Lighting/Signalling (optional)

 All optional lamps must comply with the specifications given in the Annexe 2.

 10.    Mirrors

 One interior rear view mirror and one offside exterior mirror must be fitted.

All mirrors must be marked with an acceptable ‘E’ or ‘e’ approval mark.

Mirrors are checked to ensure that they give an adequate field of view.

 11.    Tyres

 Tyres must bear an ‘E’ or ‘e’ approval mark and must show the nominal size, construction type, load capacity and speed capability.

  • Tyres on the same axle should be the same structure, size and aspect ratio.
  • Tyres should be the correct size for the wheels to which they are fitted.
  • Tyres should have an adequate speed rating for the maximum design speed of the vehicle.
  • A tyre should have an adequate load capacity for the axle to which it is fitted.

 12.    Doors Latches Hinges

 Drivers and passengers doors, tailgates, boot, bonnet etc must be capable of being securely latched in the closed position.

  • Each driver/passenger entrance/exit must have a latch mechanism with both intermediate and fully latched positions.
  • Each door latch/striker mechanism must be capable of withstanding a load of approx. 30 Kgf in both intermediate and fully latched positions.

 13.    Exterior Projections

 Between the floor line and a height of 2 metres there must be no features likely to catch on or increase the risk of serious injury to any person who could come into contact with the vehicle.

 (a) All hard parts on or protruding by 5mm or more from the external surface which are contactable with a 100mm diameter sphere must have a radius of curvature of not less than 2.5mm.

(b) Protrusions of less than 5mm but of more than 1.5mm must be blunted.

(c) Grills/gaps having gaps of:-

More than 25mm bit not more than 40mm must have edges with a radius of curvature of not less than 1mm on any external surface.

 More than 10mm bit not more than 25mm must have edges with a radius of curvature of not less than 0.5mm on any external surface.

Not more than 10mm must have blunted edges.

(d) Windscreen, headlamp and rear window wipers, blades and their supports must have blunted edges.

(e) Wheels, wheel nuts, hub caps or wheel discs must not have any pointed or sharp features which project beyond the external plane of the wheel rim.

(f) Wheels must not be fitted with any wing nut which projects beyond the vehicle body plan form.

(g) Sheet metal edges must be folded back on themselves by 1800

(h) Fixing holes less than 12mm diameter must have a blunted edge.

(j) Aerial shafts must be fitted with a fixed capping having a radius of curvature of not less than 2.5mm.

(k) Hard parts made of plastic or rubber which is flexible must have a blunted edge.

(l) Fibre reinforced plastic panel edges must have a radius of curvature of not less than 1.5mm.

14.    Protective Steering

The steering control must provide adequate protection from injury to the driver during normal driving and ion the event of vehicle frontal impact.

·         The steering wheel must be type approved or have no edges with a radius of curvature of less than 2.5mm. It must not catch in the drivers clothing or jewellery during normal driving movement, e.g. no rim supports manufactured from plate containing holes.

 The steering wheel and column assembly must offer the driver a degree of protection by absorbing energy from a driver-wheel impact.

·         This may be by use of a collapsible steering wheel boss.

In the event of an accident the steering column assembly must not be displaced vertically by more than 127mm.

·         This may be achieved by incorporating a number or universal joints or a collapsible tube/slider into the column assembly to ensure that, in the event of a frontal impact, displacement of the upper column is minimized.

The steering column upper mounting must be of adequate strength to resist upper column movement in the event of a frontal impact.

Note: If the steering rack is mounted in front of the axle centre line then there should be some evidence to show that there is a crushable section of chassis or deformable nose cone that will be capable of absorbing some energy from a frontal impact.

15.1     Vehicle Design and Construction – Chassis Suspension Steering

All aspects of the vehicle should be checked to ensure that no danger is caused or likely to be caused to any person in the vehicle or to other road users.

(a) If driven at a speed of 10mph or more the steering should have a ‘self centering’ action.

(b) A television monitor that can be seen from the driving position must not be capable of operation whilst the vehicle is moving unless used as a rear visibility aid, navigation map or to provide vehicle specific information.

(c) The vehicle structure must be of adequate strength to withstand the forces applied under braking cornering etc.

(d) There should be no fouling of transmission, braking or steering components when the steering is turned from lock to lock.

(e) Wheels, stub axles, suspension and steering components should all be capable of withstanding the forces and vibrations to which they may be subject.

15.2 Vehicle Design and Construction – Fuel/Electrical Systems

All fuel system components must be fit for purpose, securely fixed, located away from potential heat sources and free from leaks.

Fuel tank filler caps must not allow fuel to leak.

All electrical cables and components must be of adequate capacity, securely fixed and routed to avoid the possibility of chafing.

16.1  Brakes – Braking Systems

The vehicle must be fitted with a braking system capable of performing the following braking functions:-

Service – Capable of being operated on all wheels by a single means of operation from the driving position (with both hands on the wheel) in forward or reverse directions. 

Secondary – Capable of operating on at least two wheels in the event of failure of the service brake. 

Parking – Capable of being operated easily from the driving position whether the vehicle is stationary or moving, on all wheels of at least one axle and using a control which is independent of the service brake. 

16.2  Brakes – Service Brake Control/Mechanical Components 

·         The brake control must be easily operated from the driving position without obstruction or abnormal hand/foot position. The pedals must have an anti-slip provision. 

·         The brake actuating linkage to the master cylinder must be of a suitable design, properly constructed, easily accessible and securely mounted. 

·         When the control is applied there should be some reserve travel. 

·         There should be no sponginess or ‘creep’ 

·         All mechanical components must be secure. 

·         Each brake assembly must incorporate a means of compensating for friction material wear. 

·         Brake friction surfaces must be capable of dissipating energy sufficiently to maintain the required braking performance under normal conditions. 

16.3   Brakes – Parking Brake Control/Mechanical Components 

  • The lever, actuating linkage, cables and associated components must be of suitable design, properly constructed, easily accessible and securely mounted.
  • All components must be capable of withstanding the stresses, vibration, corrosion, and ageing to which they may be subject (allowing for periodic maintenance).
  • The parking brake should have an effective pawl mechanism.
  • The lever should not be easily disengaged by knocking it on the sides or top.
  • The linkage must include a mechanism for adjustment due to wear and compensation between brake assemblies.

16.4  Brakes – Hydraulic and Vacuum Systems

 All hydraulic and vacuum systems must be suitably designed, properly constructed and securely mounted away from heat/chafing.

 All components must be capable of withstanding the stresses, vibration, corrosion, and ageing to which they may be subject (allowing for periodic maintenance).

Compression joints that use separate ferrules are not considered suitable for joints on hydraulic brake lines other than in the case of a hose designed for a high pressure application that includes an inner support sleeve in the compression fitting.

 There must be no leaks in any part of the braking system with or without the brake applied.

 Fluid reservoirs must be:-

  • readily accessible
  • fitted with caps
  • fluid levels must be capable of being checked without removing the cap

A red warning light bearing a symbol in the recognised form must be fitted that is capable of illuminating when the reservoir fluid level falls to the minimum level.

16.5  Brakes – Brake Performance

Brakes are tested on rollers. Brakes will fail if a low braking effort is recorded on any one wheel (indicating a fault) or the service/parking brake efficiency is under the minimum required.

17     Noise

The exhaust system should be complete, fitted with a silencer and secured to the vehicle.

Using a sound level meter of ‘Type 1’ as defined in BSEN5969 the measured sound level should not be more than 101db(A)

18     Exhaust Emissions (Spark Ignition)

Exhaust gasses are tested for carbon monoxide (CO) and hydrocarbons (HC). If your engine was manufactured before 1 August 1975 (which it should be if you are using a 1302s beetle as a donor) then the test will be visual only.

19     Exhaust Emissions (Diesel)

If you are fitting a diesel engine to you Spyder then you need more help than I could ever give you!

20     Speedometer

A speedometer must be fitted and must be capable of indicating the vehicle speed in miles per hour at uniform intervals not exceeding 20mph.

The speedometer must be capable of being read at all times of the day or night (e.g. by illumination)

The speedometer must not read less than the true speed but may read in excess of the true speed if with in the ‘permitted tolerance’.

21     Design Weight

The declared maximum gross weight and maximum permitted axle weights must not be less than those weights calculated using the kerbside weight and the appropriate passenger/luggage weight.

The maximum weight of the front axle must not be less than 30% of the maximum gross weight.

22     Manufacturers Plate

This only applies to goods vehicles but you will need a VIN number to register your vehicle.

 

 

 

 

Copyright 2005 Stephen G Riley. All Rights Reserved.